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100TPH Double-Stage RO Purification Plant for Global Beverage Leader

Project Overview

Client

A leading multi-national beverage production group (Southeast Asia Branch).

Location

Industrial Zone, Ho Chi Minh City, Vietnam.

Capacity

100,000 Liters per Hour (100m^3/h).

System Type

Fully Automatic Double-Stage Reverse Osmosis (RO) System.

Application

Production of high-purity ingredient water for carbonated soft drinks and bottled mineral water.

The Challenge

The client’s local source water (surface water) had high seasonal fluctuations in TDS (Total Dissolved Solids) and Turbidity. To meet international beverage quality standards (IBWA), they required:

  • Consistent water conductivity below 5\mu S/cm.
  • Strict control over microbial and organic carbon levels.
  • A system capable of 24/7 continuous operation with minimal manual intervention.

Our Solution

We engineered a modularized, large-scale purification plant featuring:

Pre-treatment

Multi-media filtration + Active Carbon filtration + Antiscalant dosing system to protect membranes.

Double-Stage RO

The first stage removes 98% of ions, and the second stage polishes the water to ultra-pure standards.

Sanitization

Integrated UV Sterilizer and 0.22-micron ozone-resistant membrane filtration.

Intelligence

Siemens PLC with a 15-inch HMI touchscreen for real-time monitoring of flow, pressure, and water quality.

Technical Specifications

APPLICABLE WATER SOURCEUrban tap water, groundwater, raimwater, river water, lake water. 
INFULENT QUALITYTDS<500,1000,3000ppm,Water Temperature<25°C 
PRODUCTION WATER QUALITYQuality influenced by influent TDS, process flow, and system configuration. 
WORKING VOLTAGEAC380V/50HZ or AC220V/50HZ 3P(out of phase voltage requires customiration) 
WORKING PRESSUREPre processing: 0.2-0.4Mpa,  RO host: 0.7-1.8Mpa
DESALINATION RATE95%-99% (NOTE: Rate varies with temperature, pressure, and fouling) 
RECOVERY RATE50%-70% (Subject to temperature, pressure, and membrane conditions) 
OPTINAL ADD-ONSRaw Water Tank / Pure Water Tank/ Booster Pumps/UV Sterilizers 

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